Polyester Polyurethane Foams

Material Details

Polyurethane foams are incredibly versatile. Polyurethane foam is characterized by its light weight, resilience, low odor, and high resistance to mildew. Polyurethane ester foam is an open-cell foam with excellent memory and very soft compression characteristics. It is used in many applications to provide protection, support, comfort, and safety. Polyester-based polyurethane is slightly more rigid and supportive than ether-based polyurethane. This is due to smaller cells being created during the forming process. The smaller cells have less surface area to bend and flex than ether. This produces a foam great for shock absorption with a supportive structure, and is a great way to protect items in transit.

Applications include automotive seating, display and cushion packaging, gaskets, retail items, medical, and protective packaging.

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1-1/2" thick Convoluted Ester Foam

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1" thick 1.5lb Ester Foam - Long Sheet

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1" thick 1.5lb Ester Foam

Full List of Materials


Polyurethane Ester
Polyurethane Ether
Polyethylene Plank Foam
Crosslink Polyethylene (XLPE)
Reticulated & Acoustic Foam
Convoluted Foam
Anti-Static Foam
Conductive Foam
Fire Retardant Foam
EPE & EPP
Roll Stock

At TCH, we recognize the crucial role that polyester polyurethane foams play across a multitude of industries. Renowned for their versatility and effectiveness, these foams are essential in everything from automotive seating to medical applications. This page explores the properties, types, applications, and selection criteria of polyester foams, ensuring you have the insights needed to choose the right foam for your specific requirements.

What is Polyester Foam?

Polyester foam embodies a cell structure with flexibility, particularly in our polyester polyurethane composition. Beyond cushioning, it exhibits resilience under pressure while maintaining resistance to moisture and chemicals. This durability allows our polyester urethane foam to thrive in scenarios.

Types of Polyester Polyurethane Foam

Open Cell Polyester Foam: This variant features a cell design that enhances breathability and flexibility. Interconnected cells enable air circulation, making this type ideal for applications requiring airflow.
Polyester Urethane Foam: Renowned for its robustness and ability to withstand stress and impacts, this type excels in cushioning roles such as packaging, where top-tier protection is essential. Our polyester foams are designed to safeguard packaged goods during transportation, protecting them from damage caused by impacts, like falls and collisions.

Applications of Our Polyester Foams

We provide polyester foam solutions for a wide range of applications:

Automotive Seating: Our polyester foams are specifically engineered to enhance both comfort and durability in vehicle interiors. Ideal for seating, they provide superior cushioning that conforms to body contours, offering optimal support during long drives.
Display and Cushion Packaging: We create custom polyester foam solutions designed to protect valuable items during shipping. Our tailored cushioning solutions absorb shocks and prevent movement within packages, ensuring that products, from delicate electronics to fragile glassware, arrive at their destination in pristine condition.
Gaskets: Our polyester foams serve as reliable sealing solutions in a variety of industrial and consumer applications. These foams can be compressed to form tight seals, preventing leaks and blocking unwanted air or moisture ingress.
Retail Items: We enhance the consumer experience by incorporating high-quality polyester foams into a range of retail products. From comfortable foam inserts in shoes to soft, protective linings in eyewear cases, our foams improve product functionality and user comfort.
Medical: Our polyester foams are used extensively in the medical field, supporting a variety of devices and applications. These foams are produced to meet stringent regulatory standards, ensuring they are safe and suitable for use in contact with skin and for other sensitive applications.

Advantages of Polyester Polyurethane Foam

Our polyester polyurethane foam stands out for its exceptional durability and resilience, which enables it to endure the rigors of daily use without losing shape or functionality. This foam is specifically engineered to resist compression, allowing it to support heavy loads and withstand frequent pressures without deforming. Additionally, it is resistant to a wide range of chemicals, ensuring that it does not degrade even when exposed to oils, solvents, and other harsh substances. This chemical resistance is essential for maintaining the quality and longevity of products across various environments.

The Value of Polyester Polyurethane Foams at TCH

At TCH, our polyester polyurethane foams are meticulously engineered to enhance performance, safety, and comfort across diverse products. Whether your focus is in the automotive, medical, or consumer goods industries, our foams deliver the exceptional reliability and superior quality your operations require. Tailored to meet specific needs, our foam solutions increase the value and functionality of your products, ensuring they perform optimally in their respective applications.

We invite you to contact us for more information about our range of polyester polyurethane foams or to discuss your specific foam needs. Our expert team is eager to help you find the perfect foam solution that meets and exceeds your expectations.